CAD/CAM/CAE

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ANSYS MECHANICAL FEM

The ANSYS Mechanical FEM course helps learners understand and apply Finite Element Analysis (FEA/FEM) to real engineering problems. With practical training in ANSYS Workbench, meshing, structural and thermal analysis, result interpretation, validation, and optimization, learners build the confidence and skills needed for engineering simulation roles. It is ideal for mechanical engineers, design engineers, CAE professionals, graduates, and students.

Radical Technologies

50,000+ English 40 Hours Weekdays / Weekends Classroom / Online / Corporate

Online / Classroom

IT Training Programme

Duration 40 Hours

Batch Type Weekdays / Weekends

Mode of Training Classroom / Online / Corporate

Locations Pune, Bangalore, Kochi

Language English

Certification Globally Recognized

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What you'll learn

Understand core concepts and architecture from the ground up

Get hands-on with the tools used by working professionals

Build real-world projects you can add to your portfolio

Learn industry best practices and coding standards

Practice with real datasets and real-world scenarios

Prepare for certification and technical interviews

Work on collaborative, team-based exercises

Apply performance tuning and optimization techniques

Understand how the technology fits into a larger ecosystem

Complete assignments reviewed by mentors

Programme Overview

17 sections covering the complete curriculum — a single, progressive learning arc.

40 Hours

Training Duration

Core Modules

500

Total Lessons

4.8★

Average Rating

50K+

Students Trained

Foundations & Core Concepts

Get hands-on with the fundamentals and architecture — the building blocks for everything that follows.

Fundamentals Architecture Setup

Hands-On Practical Training

Work through real exercises and assignments designed to mirror what you will do on the job.

Practicals Assignments Labs

Real-World Projects

Apply what you have learned to end-to-end projects that go straight into your portfolio.

Projects Portfolio Case Studies

Advanced Techniques

Go beyond the basics with advanced concepts, integrations and production-grade practices.

Advanced Integration Best Practices

Ecosystem Integration

Understand how this technology connects with the broader tools and platforms used in the industry.

Ecosystem Tools Platforms

Performance & Interview Prep

Master optimization techniques and prepare for the technical interview questions employers actually ask.

Optimization Interview Prep Certification

Who is this programme for?

Whether you're already writing code, working with data, or supporting applications today — this programme is built to take you into a CAD/CAM/CAE role.

Software Developers

Engineers who want to add this skill set to their toolkit

Analysts & Consultants

Professionals moving into a more technical, hands-on role

IT Professionals

System admins and support engineers upskilling into a new domain

Fresh Graduates

CS/IT graduates aiming for a job-ready technical role

Course Curriculum

17 sections • 500 lessons • 40 Hours

Jump to Section

Total Duration

40 Hours

100% Practical · Unlimited Doubt Sessions

01 COURSE OVERVIEW

This 40-hour program is designed to develop practical skills in Finite Element Analysis (FEA/FEM) using ANSYS Mechanical, starting from engineering fundamentals and progressing to advanced structural simulations.

The program covers:

FEM fundamentals

ANSYS Workbench

Geometry preparation

Material definition

Meshing

Boundary conditions

Linear static analysis

Nonlinear analysis fundamentals

Contact analysis

Modal analysis

Thermal analysis

Buckling analysis

Fatigue analysis

Results interpretation

Convergence studies

Engineering validation

Design optimization

Troubleshooting

Industry-oriented projects

Training Approach

Engineering Theory → ANSYS Setup → Meshing → Solution → Post-Processing →Validation → Engineering Report

02 PREREQUISITES

Engineering Prerequisites

Basic Engineering Mechanics

Strength of Materials

Engineering Mathematics

Basic Mechanical Engineering

Stress and strain concepts

Basic understanding of material properties

Recommended

CAD fundamentals

• Basic knowledge of:

SolidWorks

CATIA

Creo

AutoCAD

No previous ANSYS experience is required.

03 FUNDAMENTALS

FEM FUNDAMENTALS

What is FEM?

Why FEM is used

Analytical vs numerical methods

Finite Element Analysis workflow

Discretization

Nodes

Elements

Degrees of freedom

Element formulation

Shape functions

Stiffness matrix

Global stiffness matrix

Load vector

Boundary conditions

Assembly process

Solution methodology

Post-processing

FEM Workflow

Geometry → Material → Mesh → Boundary Conditions → Solve → Results → Validation

04 CORE TECHNICAL TOPICS – OUR MAIN SYLLABUS

MODULE 1 – ANSYS Mechanical & Workbench

ANSYS Workbench interface

Project schematic

Analysis systems

Engineering Data

Geometry

Model

Setup

Solution

Results

Units

Coordinate systems

Named selections

Parameter management

Practical

Create the first ANSYS Mechanical simulation from geometry to results.

MODULE 2 – ENGINEERING DATA & MATERIALS

Material properties

Young's modulus

Poisson's ratio

Density

Yield strength

Ultimate tensile strength

Thermal conductivity

Specific heat

Coefficient of thermal expansion

Material Models

Linear elastic material

Elastic-plastic material

Isotropic materials

Orthotropic materials

Temperature-dependent properties

Practical

Create and assign engineering materials to a mechanical model.

MODULE 3 – GEOMETRY PREPARATION

CAD import

Geometry cleanup

Defeaturing

Small feature removal

Geometry simplification

Shared topology

Body selection

Named selections

Symmetry

Mid-surface concepts

Geometry preparation for FEA

CAD Integration

SpaceClaim / Discovery concepts

DesignModeler

STEP

IGES

Parasolid

CAD-to-FEA workflow

MODULE 4 – MESHING FUNDAMENTALS

What is meshing?

Element types

Element quality

Mesh sizing

Global mesh

Local mesh

Face sizing

Edge sizing

Body sizing

Inflation concepts

Adaptive meshing

Mesh Quality

Aspect ratio

Skewness

Jacobian

Element quality

Orthogonal quality

Warpage

Mesh Convergence

Coarse Mesh → Refined Mesh → Compare Results → Converged Solution

MODULE 5 – LINEAR STATIC STRUCTURAL ANALYSIS

Static structural analysis

Loads

Constraints

Fixed support

Displacement

Force

Pressure

Moment

Gravity

Remote force

Remote displacement

Results

Total deformation

Directional deformation

Equivalent stress

Principal stress

Shear stress

Equivalent elastic strain

Reaction forces

Safety factor

MODULE 6 – CONTACT ANALYSIS

Contact fundamentals

Contact regions

Contact pairs

Bonded contact

Frictionless contact

Frictional contact

Rough contact

No separation

Contact stiffness

Contact formulation

Practical Applications

Bolted joint

Bearing assembly

Gear contact

Press-fit assembly

Mechanical joints

MODULE 7 – NONLINEAR ANALYSIS

Linear vs nonlinear FEA

Material nonlinearity

Geometric nonlinearity

Contact nonlinearity

Large deformation

Plasticity

Load stepping

Substeps

Convergence

Newton-Raphson concepts

Troubleshooting

Non-convergence

Excessive deformation

Contact instability

Load-step failure

MODULE 8 – MODAL ANALYSIS

Natural frequencies

Mode shapes

Resonance

Modal analysis workflow

Boundary conditions

Number of modes

Mass participation concepts

Engineering Applications

Machine components

Automotive components

Structural frames

Rotating equipment

Electronic housings

MODULE 9 – THERMAL ANALYSIS

Steady-State Thermal

Temperature

Heat flux

Convection

Radiation fundamentals

Thermal conductivity

Heat generation

Transient Thermal

Time-dependent temperature

Thermal loads

Initial conditions

Thermal history

MODULE 10 – THERMALSTRUCTURAL ANALYSIS

Thermal expansion

Thermal stresses

Sequential thermal-structural analysis

Temperature mapping

Thermal boundary conditions

Thermal deformation

Practical

Thermal Load → Temperature Field → Structural Analysis → Thermal Stress

MODULE 11 – BUCKLING ANALYSIS

Buckling fundamentals

Structural instability

Eigenvalue buckling

Critical load factor

Mode shapes

Boundary conditions

Buckling interpretation

Practical Applications

Columns

Plates

Frames

Brackets

Structural members

MODULE 12 – FATIGUE ANALYSIS

Fatigue fundamentals

Cyclic loading

Stress-life approach

S-N curves

Mean stress effects

Fatigue life

Damage

Safety factor

Fatigue result interpretation

Applications

Shafts

Brackets

Automotive components

Machine components

MODULE 13 – ADVANCED POSTPROCESSING

Result interpretation

Stress plots

Deformation plots

Vector plots

Contour plots

Probe results

Path results

Stress linearization concepts

Reaction forces

Result verification

Engineering reporting

Engineering Question

Is the simulation result physically meaningful?

MODULE 14 – VALIDATION & VERIFICATION

FEA verification

Analytical calculation

Hand calculations

Boundary-condition verification

Load verification

Mesh convergence

Material validation

Result sanity checks

Factor of safety

Correlation concepts

Validation Workflow

FEA Result → Hand Calculation → Mesh Study → Engineering Judgment → Final Result

MODULE 15 – PARAMETRIC STUDY & DESIGN OPTIMIZATION

Design parameters

Geometry parameters

Load parameters

Material parameters

Response parameters

Design points

Sensitivity studies

Optimization fundamentals

Weight reduction

Strength improvement

MODULE 16 – FEA AUTOMATION & ENGINEERING REPORTING

Parameterization

Repeated simulations

Result extraction

Automated reporting concepts

ANSYS scripting introduction

Python integration concepts

Engineering report preparation

05 HANDS-ON LABS

30+ ANSYS Mechanical Labs

ANSYS Workbench Interface Lab

Engineering Data Creation Lab

CAD Geometry Import Lab

Geometry Cleanup Lab

Named Selection Lab

Basic Meshing Lab

Mesh Quality Evaluation Lab

Mesh Convergence Lab

Cantilever Beam Static Analysis

Bracket Stress Analysis

Plate with Hole Analysis

Pressure Vessel Analysis

Bolt/Joint Structural Analysis

Contact Analysis

Frictional Contact Analysis

Nonlinear Material Analysis

Large Deformation Analysis

Modal Analysis

Machine Component Modal Analysis

Steady-State Thermal Analysis

Transient Thermal Analysis

Thermal-Structural Analysis

Buckling Analysis

Fatigue Analysis

Safety Factor Evaluation

Result Probe & Path Analysis

Parametric Analysis

Design Optimization

FEA Validation Lab

Engineering Report Generation

Non-Convergence Troubleshooting Lab

Complete Industrial FEA Workflow

06 ASSIGNMENTS

30+ Job-Oriented Assignments

Create FEM model of a beam

Define material properties

Import CAD geometry

Clean engineering geometry

Generate structured mesh

Generate unstructured mesh

Perform mesh-quality study

Perform mesh-convergence study

Analyze cantilever beam

Analyze mechanical bracket

Analyze plate with hole

Analyze pressure-loaded component

Calculate reaction forces

Calculate factor of safety

Perform contact analysis

Perform frictional contact analysis

Perform nonlinear analysis

Perform large-deformation analysis

Perform modal analysis

Determine natural frequencies

Perform steady-state thermal analysis

Perform transient thermal analysis

Calculate thermal stresses

Perform buckling analysis

Perform fatigue analysis

Perform design parameter study

Perform weight optimization

Validate FEA using hand calculations

Troubleshoot non-convergence

Prepare professional FEA report

07 MINI PROJECTS

MINI PROJECT 1 – Automotive Suspension Bracket

Analyze:

Static stress

Deformation

Safety factor

Mesh convergence

Design improvement

MINI PROJECT 2 – Pressure Vessel Component

Perform:

Internal pressure analysis

Stress analysis

Deformation analysis

Safety-factor evaluation

Mesh refinement

MINI PROJECT 3 – Machine Shaft Analysis

Perform:

Structural analysis

Bearing constraints

Applied torque

Equivalent stress

Deformation

Fatigue evaluation

MINI PROJECT 4 – Structural Frame Analysis

Analyze:

Static loading

Displacement

Stress

Buckling

Natural frequencies

MINI PROJECT 5 – Thermal Component Analysis

Perform:

Thermal analysis

Temperature distribution

Thermal deformation

Thermal stress

Design evaluation

08 CAPSTONE PROJECT

Industrial Mechanical Component Design Validation Using ANSYS Mechanical

Project Example

Automotive Control Arm / Suspension Component FEA

Analysis Scope

CAD Geometry → Material → Mesh → Static Structural → Contact → Modal → Fatigue → Optimization → Validation → Final Report

Project Deliverables

CAD model

Engineering assumptions

Material definition

Mesh strategy

Mesh-quality report

Mesh-convergence study

Boundary conditions

Load calculations

Static structural results

Modal results

Fatigue results

Safety factor

Design optimization

Hand-calculation validation

Engineering conclusions

Professional FEA report

09 REAL-TIME JOB-ORIENTED SCENARIOS

Analyze an automotive bracket under static loading.

Determine maximum stress in a mechanical component.

Calculate deformation under operational loads.

Validate component safety factor.

Perform mesh convergence before releasing results.

Analyze a bolted mechanical joint.

Determine contact pressure between components.

Analyze frictional contact.

Investigate excessive component deformation.

Determine natural frequencies of a component.

Check component resonance risk.

Calculate thermal deformation.

Determine thermal stresses.

Evaluate pressure-vessel components.

Perform buckling analysis of structural members.

Estimate fatigue life of machine components.

Compare two material options.

Optimize component weight.

Investigate an FEA result that does not match hand calculations.

Prepare an engineering simulation report for design review.

10 TROUBLESHOOTING SCENARIOS

Poor mesh quality

Excessively distorted elements

Mesh dependency

Non-converged mesh

Incorrect boundary conditions

Over-constrained model

Under-constrained model

Rigid-body motion

Unrealistic stress concentration

Singular stress

Contact penetration

Contact non-convergence

Frictional contact instability

Nonlinear solver failure

Excessive deformation

Incorrect material properties

Incorrect units

Incorrect load application

Unexpected reaction forces

Modal analysis with incorrect constraints

Thermal solution convergence issues

Buckling result interpretation problems

Fatigue-life calculation issues

FEA vs hand-calculation mismatch

Unrealistic simulation results

11 INDUSTRY TOOLS

ANSYS Ecosystem

ANSYS Workbench

ANSYS Mechanical

ANSYS Meshing

ANSYS SpaceClaim

ANSYS DesignModeler

ANSYS Engineering Data

ANSYS DesignXplorer

ANSYS Mechanical APDL – introduction

CAD Tools

SolidWorks

CATIA

Creo

Siemens NX

AutoCAD

Pre/Post Processing

ANSYS Mechanical

ANSYS CFD-Post concepts

HyperMesh concepts

ParaView concepts

Programming & Automation

Python

Mechanical scripting

APDL

12 BEST PRACTICES

Always verify units.

Use realistic boundary conditions.

Avoid over-constraining models.

Perform mesh-quality checks.

Perform mesh-convergence studies.

Validate FEA with hand calculations.

Investigate stress singularities.

Use appropriate element types.

Define realistic material properties.

Apply loads at physically meaningful locations.

Validate contact definitions.

Check reaction-force balance.

Document all assumptions.

Maintain simulation version control.

Perform sensitivity studies.

Never accept an FEA result without engineering interpretation.

Prepare traceable simulation reports.

13 CERTIFICATION NAMES

Recommended Certification / Training Credentials

ANSYS Mechanical / Structural Analysis Training Certificate

ANSYS Workbench Training Certificate

Finite Element Analysis (FEA/FEM) Certificate

Recommended Additional Credentials

ANSYS-certified learning credentials where applicable

Professional FEA training certificate

CAD/CAE certification

Industry-recognized mechanical simulation credentials

Certification availability and exam pathways can vary by ANSYS program and region.

14 MOCK INTERVIEWS

Technical Mock Interviews

FEM fundamentals

ANSYS Mechanical

Meshing

Boundary conditions

Static structural analysis

Contact

Nonlinear FEA

Modal analysis

Thermal analysis

Fatigue

Buckling

Mesh convergence

FEA troubleshooting

Real-time project discussion

Project-based + Scenario-based + HR Mock Interview

15 RESUME PREPARATION

ATS-friendly CAE/FEA resume

ANSYS Mechanical skills

FEM keywords

Project descriptions

Simulation methodologies

Engineering results

FEA portfolio

Technical skills section

Project-based interview preparation

LinkedIn profile optimization

16 PLACEMENT ASSISTANCE

Job-oriented FEA preparation

CAE interview preparation

Technical mock interviews

Scenario-based questions

Resume preparation

Project presentation training

LinkedIn optimization

Job application guidance

Industry-role preparation

Placement assistance

17 🎯 TARGET JOB ROLES

This program can prepare learners for roles such as:

FEA Engineer

CAE Engineer

ANSYS Mechanical Engineer

Structural Analysis Engineer

Mechanical Design Engineer – FEA

Simulation Engineer

Structural Simulation Engineer

Product Design Engineer

Automotive CAE Engineer

Mechanical Analysis Engineer

Stress Engineer

Durability Engineer

CAE Analyst

Finite Element Analyst

Product Development Engineer

JOB-READY ROADMAP

Mechanical Engineering Fundamentals → FEM Fundamentals → ANSYS Workbench→ Geometry → Materials → Meshing → Static Structural → Contact → Nonlinear →Modal → Thermal → Buckling → Fatigue → Optimization → Validation → Industrial Projects → FEA Report → Mock Interview → Placement Preparation

Tools & Technologies

Every tool listed here is installed, configured and used in a hands-on lab session.

Core Tools

Hands-On Labs

Practical Environment

Industry-Standard Tools

Real-World Setup

Guided Exercises

Skill Building

Sample Datasets

Practice Material

Practice & Projects

Mini Projects

Applied Practice

Assignments

Mentor Reviewed

Doubt Sessions

Live Support

Career Readiness

Resume Building

Career Support

Mock Interviews

Interview Prep

Certification Prep

Global Recognition

Deployment & Delivery

Production Practices

Real-World Ready

Best Practices

Industry Standards

500+

Hands-On Lessons

Core Modules

40 Hours

Training Duration

100%

Practical Training

You don't just learn ANSYS MECHANICAL FEM. You ship it.

Three major projects, each mirroring how production teams actually work — from guided foundations to a portfolio-ready capstone.

PROJECT // 01

Guided Foundation Project

→Requirement Analysis

→Guided Implementation

→Mentor Review

→Iteration

Foundation Beginner

Apply the fundamentals in a structured, mentor-reviewed project

Take the core concepts from the first half of the curriculum and apply them to a realistic scenario, with guidance and feedback from your mentor at every step.

Structured project brief

Step-by-step implementation

Mentor feedback and review

Documented outcome

Stack Core Concepts Best Practices

PROJECT // 02

Applied Practice Project

→Scenario Design

→Independent Build

→Testing & Validation

→Peer Review

Applied Intermediate

Build a more independent project mirroring real production scenarios

Work through a project that combines multiple concepts from the curriculum, closer to how work is actually structured on the job — less hand-holding, more ownership.

End-to-end implementation

Testing and validation

Documentation

Peer/mentor review

Stack Applied Skills Testing

PROJECT // 03

Capstone Project

→Planning

→End-to-End Build

→Review & Refinement

→Presentation

Capstone Advanced

Take a project from requirements to a polished, portfolio-ready deliverable

Your final project — plan, build, test and present a complete solution using everything covered in the curriculum, reviewed by mentors before you graduate.

Complete working solution

Presentation-ready documentation

Mentor sign-off

Portfolio-ready deliverable

Stack Full Curriculum Portfolio

All 3 projects go directly into your portfolio & resume — reviewed by mentors before you graduate.

See Sample Project Reports

Upcoming Batches

No upcoming batches scheduled right now. Enquire to get notified.

Why Radical Technologies

Live Online Training

Highly practical oriented training
Installation support on your system
24/7 Email and Phone support
100% Placement Assistance
Global Certification Preparation
Trainer-Student Interactive Portal
Assignments and Projects by Mentors

Live Classroom Training

Weekend / Weekdays / Morning / Evening batches
80:20 Practical and Theory ratio
Real-life Case Studies
Easy make-up for missed sessions
PSI | Kryterion | Redhat Test Centers
Lifetime Video Classroom Access (coming soon)
Resume Prep and Mock Interviews

Self-Paced Training

Learn 300+ courses at your own time
50,000+ Satisfied Learners
Course Completion Certificate
Practical Labs available
Mentor Support available
Doubt Clearing Session available
10% Discounted Global Certification

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Global Certification

Radical Technologies is the leading IT certification institute in Pune, offering globally recognized certifications across various domains. With expert trainers and comprehensive materials, we ensure students gain in-depth knowledge and hands-on experience to excel in their careers. Our certification programs are tailored to meet industry standards — from cloud technologies to data science — empowering individuals to stay ahead in the ever-evolving tech landscape.

Career Services

At Radical Technologies, we are committed to your success beyond the classroom. Our 100% Job Assistance program ensures that you are not only equipped with industry-relevant skills but also guided through the job placement process. With personalised resume building, interview preparation, and access to our extensive network of hiring partners, we help you take the next step confidently into your IT career.